Key Deliverables We Provide
- Stage Models & Drawings
3D models and 2D drawings at each defined stage (Concept, Preliminary, Final) with version control for review and approval tracking.
- Process Flow Diagrams
Graphical representation of every step from Raw Material to final inspection.
- Route Cards
Detailed operation sheets that accompany the part through Each Machining or Assembly step.
- PCCM (Production Control and Compliance Matrix)
Customized compliance Matrices aligned with customer, regulatory, and internal process controls.
- PFMEA & DFMEA
Structured risk analysis to detect and eliminate potential failure modes in both design and process.
- Control Plans
Dynamic documents listing control methods and measurement systems for key and critical characteristics.
- Inspection Reports
Including In-Process, Final, and FAIR reports that comply with aerospace traceability and quality documentation standards.
- AS9145-Compliant PPAP Packages
Full documentation sets aligned with OEM-specific checklists, including Rolls-Royce SABRe, Boeing D6, Airbus requirements, and more.
AS9145-Compliant PPAP Packages
- Strict Adherence to AS9145 Standards
Our APQP documentation meets or exceeds the requirements set by Major Aerospace OEMs. We stay up to date with compliance protocols including AS9100, AS9145, and customer-specific quality clauses.
- Industry-Specific Knowledge
With deep experience in Aerospace process planning, CNC programming, and Manufacturing Engineering, our team creates documentation that is not just compliant but practical for Real-world production.
- Digital-First & Audit-Ready
Our documentation is prepared with version control, review histories, digital sign-offs, and ready-to-use audit formats to support customer audits, NADCAP reviews, or internal process assessments.
Advanced Product Quality Planning (APQP)
At Cognitive Engineering Technologies Pvt. Ltd., we deliver complete APQP documentation solutions tailored to the Aerospace Manufacturing industry. Our services are structured to help clients meet stringent quality, traceability, and regulatory requirements as defined by global Aerospace standards and OEM expectations.
APQP is a critical methodology that enables a proactive approach to quality planning, risk mitigation, and product validation. We ensure our documentation is developed in strict alignment with AS9145 guidelines—the recognized standard for APQP and PPAP (Production Part Approval Process) in Aerospace and Defense Manufacturing.
Our APQP Services Are Built Around the AS9145 Five-Phase Model
We follow the AS9145 five-phase Model to Structure our APQP Documentation. Each phase includes relevant outputs and deliverables as required by Major Aerospace OEMs.
- Understanding customer requirements
- Defining program goals and timelines
- Project plans with milestone charts
- Identification of Special Characteristics
- Quality Objectives & Risk Identification
- Design FMEA (DFMEA)
- Stage Models & Stage Drawings for review and iteration tracking
- Material selection and design validation documents
- Design Verification Plans & Reports (DVP&R)
- Process Flow Diagrams
- Manufacturing Feasibility Analysis
- Process FMEA (PFMEA)
- Preliminary Control Plan
- Tooling and Gauging Planning
- Stage-wise Operation Breakdown Documentation
- Route Cards with detailed process flow and sign-offs
- Production Control Checklists (PCCM)
- Dimensional Inspection Reports – Jointly with QA
- Measurement System Analysis (MSA) – Jointly with QA
- Initial Process Studies (Statistical Process Control) – Jointly with QA
- First Article Inspection Reports (FAIR) per AS9102
- PPAP Documentation as per AS9145 requirements
- Non-conformance analysis and Root cause Investigations
- Corrective Action Reports (CAR)
- Continuous improvement tracking
- Process Audit Reports
Let’s Build Aerospace Products Right the First Time
With Cognitive Engineering Technologies as your APQP partner, you ensure:
- Flawless project launches
- Reduced rework and non-conformances
- Higher confidence during First Article and customer approvals
- Strong documentation for customer trust and audit readiness
Contact us today to see sample APQP documents or discuss how we can support your next aerospace manufacturing project with structured and compliant planning.
