Fixture Designing

Types of Fixtures We Design

1.Machining Fixtures

We design robust Machining fixtures tailored for various Manufacturing operations, ensuring superior workpiece stability and Machining Accuracy. Our expertise includes:

Milling Fixtures – 3Axis, 4 Axis & 5 Axis
Turning Fixtures
Turn Mill Fixtures
Mill-Turn Fixtures

2.Assembly Fixtures

Our team designs Assembly fixtures that ensure accurate alignment and efficient assembly of Aerospace components.

We develop fixtures for:

Bush Fitting Fixtures
Rivet Assembly Fixtures
Huck Bolt Assembly Fixtures… etc

3.Inspection Fixtures

We design inspection fixtures to streamline quality control processes by ensuring accurate part measurements and conformity to specifications. Our expertise includes:

CMM Holding Fixtures
Go/No-Go Gauging Fixtures
Custom Inspection Fixtures

Why Choose Us for Fixture Designing?

01. Expertise in Aerospace & Precision Engineering

We design fixtures that meet stringent industry standards.

02. Optimized for Manufacturing

Our designs enhance productivity and reduce Machining/assembly errors.

03. End-to-End Support

From concept to final Manufacturing drawings, we provide complete design solutions.

04. Customized Solutions

Tailored fixture designs for complex Aerospace and industrial applications.

At Cognitive, we specialize in High-precision Fixture Designing for Aerospace and Precision Manufacturing applications. Our expertise spans machining, assembly, and inspection fixtures, ensuring optimal efficiency, accuracy, and repeatability in production processes.

Advanced Work holding & Fixturing Strategies

We are well-versed in Zero-point Clamping Mechanisms such as LANG, Schunk, and AMF systems… etc. While designing fixtures, we prioritize quick-change capabilities to minimize setup time and maximize machining efficiency such as:

Vacuum Clamping – Ideal for machining thin-walled Aerospace components without distortion
Back Bolt & Tie Designs – Ensures secure work holding for complex geometries
Quick Clamping Techniques – Reduces setup time and improves machining productivity

These methodologies help us achieve tight tolerances, excellent surface finishes, and reduced machining vibrations, especially for Aerospace-grade materials.

Cognitive Fixture Design Process

Understanding Requirements

We work closely with clients to analyze fixture needs based on machining, assembly, or inspection specifications.

3D Modeling & Simulation

Using advanced CAD tools, we create detailed 3D models of fixtures, ensuring feasibility and Manufacturability.

Detailed Manufacturing Drawings

We provide comprehensive 2D drawings with tolerances, material specifications, and assembly instructions for seamless Fixture Manufacturing.

Validation & Optimization

Our team conducts virtual simulations and feasibility checks to enhance fixture performance and ensure seamless integration into production workflows.

Partner with Us for High-Precision Fixture Designs

At Cognitive, we are committed to delivering high-quality fixture design solutions that enhance manufacturing accuracy and efficiency. Whether you need Machining, assembly, or inspection fixtures, our team ensures precision, durability, and seamless integration into your production process.

Contact us today to discuss your fixture design requirements and optimize your manufacturing workflow!

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